Automation in Chemicals Petrochemicals Market Size | Companies Revenue

The global automation in the chemicals and petrochemicals market size is calculated at USD 7.15 billion in 2024, grows to USD 7.62 billion in 2025, and is projected to reach around USD 13.48 billion by 2034, growing at a CAGR of 6.55% from 2025 to 2034.

The automation market in the chemicals and petrochemicals industry is experiencing significant growth, driven by a combination of technological advancements and increasing operational demands. The adoption of emerging technologies such as Artificial Intelligence (AI), Machine Learning (ML), the Industrial Internet of Things (IIoT), and predictive analytics is revolutionizing the sector. These innovations enable real-time process monitoring, predictive maintenance, and optimization, all of which enhance operational efficiency and reduce downtime.

Automation in Chemicals Petrochemicals Market Statistical Scope

In addition, the market is being fueled by stricter safety and environmental regulations, which require companies to adopt automation solutions to meet safety standards and minimize human exposure to hazardous materials. Automation technologies help reduce emissions, ensure precise control over processes, and increase compliance with global environmental guidelines.

The growing demand for operational efficiency and cost reduction is another key driver of market expansion. Automation streamlines operations, reduces human error, and optimizes resource utilization, leading to significant cost savings. Additionally, the increasing emphasis on sustainability within the industry is pushing companies to integrate eco-friendly practices, such as energy management and waste reduction, through automation.

Automation in Chemicals Petrochemicals Market Share, By Type, 2024 (%)

• DCS (25%):  The Distributed Control System (DCS) segment led with a 25% revenue share in 2024 The DCS systems are widely used in industries with complex processes, such as chemicals and petrochemicals. Their key role in monitoring and controlling large-scale operations contributes to their significant share.

• SCADA (20%): The Supervisory Control and Data Acquisition (SCADA) segment held a 20% share in 2024. the SCADA is integral for real-time monitoring and control, especially in remote or geographically distributed sites. It is commonly used in the chemical and petrochemical industries for supervision of operations.

• MES (15%): The Manufacturing Execution System (MES) segment accounted for a 15% share in 2024 . MES is used to manage manufacturing operations, ensuring efficient workflow and production processes. While critical, it’s slightly lower in share compared to DCS and SCADA, as it’s typically used in specific parts of production.

• PLC (25%): The Programmable Logic Controller (PLC) segment captured 25% share in 2024. PLC systems are extremely versatile and commonly used for controlling machinery in the automation process, especially in both chemicals and petrochemicals, contributing to a larger share.

• APC (15%): The Advanced Process Control (APC) segment accounted for a 15% share in 2024.  APC systems are focused on optimizing processes by reducing variances. Their adoption is growing in high-efficiency settings, but their share remains smaller in 2024.

Automation in Chemicals Petrochemicals Market Share, By Application, 2024 (%)

• Chemicals (50%): The Chemicals segment led with 50% revenue share in 2024. The chemicals sector is a major driver for automation, with a broad need for process control, monitoring, and optimization across a range of production stages.

• Petrochemicals (50%): The Poly Construction segment accounted for a 50% share in 2024. The petrochemicals industry heavily invests in automation due to its complex processes and need for precision. The sector has a parallel share to chemicals, as both industries are equally reliant on automation for operational efficiency.

Automation in Chemicals Petrochemicals Market Share, By Region, 2024 (%)

• North America (30%): North America accounted for a revenue share of 30% in 2024. North America is a major market for industrial automation due to the presence of large-scale chemical and petrochemical plants, as well as a high level of investment in advanced automation technologies.

• Europe (25%): Europe accounted for a 25% share in 2024 and also holds a significant share, driven by a strong industrial base and adoption of automation in its chemical and petrochemical industries.

• Asia-Pacific (30%): Asia-Pacific captured a 30% share in 2024. The Asia-Pacific region has rapidly growing industries, especially in countries like China and India. The demand for automation in chemicals and petrochemicals in this region is expanding quickly.

• Latin America (10%): Latin America held a 10% share in 2024. Latin America is emerging as a market but still lags behind North America and Asia-Pacific in automation adoption, leading to a smaller share in 2024.

• Middle East & Africa (5%): Middle East & Africa holds around 5% 2024: The Middle East & Africa market is smaller in 2024, though growing, mainly due to the presence of large-scale oil and gas facilities that rely on automation.

Automation in Chemicals Petrochemicals Market Top Companies

• ABB
• Emerson Electric
• Honeywell
• Siemens
• Yokogawa Electric

Automation in Chemicals Petrochemicals Market Segmentation

By Type

• Distributed Control System (DCS)
• Supervisory Control and Data Acquisition (SCADA)
• Manufacturing Execution System (MES)
• Programmable Logic Controller (PLC)
• Advanced Process Control (APC)

By Application

• Chemicals
• Petrochemicals

By Region

• North America
• Europe
• Asia Pacific
• Latin America
• Middle East and Africa

List of Figures

• Global Market Overview of Automation in Chemicals Petrochemicals Market (2024-2034) - Global market size forecast with CAGR trend (6.55%) from 2024 to 2034.
• Market Breakdown by Type (2024) - Distribution of market share by type (DCS: 25%, SCADA: 20%, MES: 15%, PLC: 25%, APC: 15%).
• Market Breakdown by Application (2024) - Share distribution between chemicals and petrochemicals (Chemicals: 50%, Petrochemicals: 50%).
• Market Breakdown by Region (2024) - Share distribution by region (North America: 30%, Europe: 25%, Asia-Pacific: 30%, Latin America: 10%, Middle East & Africa: 5%).
• Yearly Growth Rate of the Automation in Chemicals Petrochemicals Market (2024-2034) - Projected growth rates for each year, reflecting the 6.55% CAGR.
• Regional Insights for Automation in Chemicals Petrochemicals Market (2024) - Regional growth analysis for North America, Europe, Asia-Pacific, Latin America, and Middle East & Africa.
• Competitive Landscape of the Automation in Chemicals Petrochemicals Market (2024)—Market share breakdown of leading players, highlighting the competitive positioning in 2024.

List of Tables

• Market Size Forecast by Year (2024-2034) - Table showing market size for each year from 2024 to 2034, reflecting the 6.55% CAGR growth.
• Market Share Distribution by Type (2024) - Breakdown of the Automation in Chemicals Petrochemicals market by type (DCS: 25%, SCADA: 20%, MES: 15%, PLC: 25%, APC: 15%).
• Market Share Distribution by Application (2024) - Breakdown of market share by application (Chemicals: 50%, Petrochemicals: 50%).
• Market Share Distribution by Region (2024) - Breakdown of market share by region (North America: 30%, Europe: 25%, Asia-Pacific: 30%, Latin America: 10%, Middle East & Africa: 5%).
• Yearly Segment Share Forecast (2024-2034) - Table showing projected year-wise segment breakdown for each segment and sub-segment.
• Growth Rate by Segment (2024-2034) - Table displaying growth rate estimations for each segment and sub-segment based on market dynamics and trends.
• Competitive Landscape and Market Shares (2024) - Competitive market share distribution of key players and their positioning in the Automation in Chemicals Petrochemicals market for 2024